A digital twin is a new buzzword everyone is talking about. We see it in news headlines related to product development, machine learning, and healthcare. Businesses are eagerly adopting this new technology, and it’s even being used to revamp business strategies and management best practices.

But what is a digital twin and why should we care? Here we will discuss the What, Why, and How this technology can help take your new product development from an idea into a flawless reality.

What is a Digital Twin?

A digital twin is a digital replica of a physical object or system. It’s a virtual model that uses data and analytics to simulate real-world scenarios, behavior, and performance.
Digital twin technology originated in the aerospace and defense industry and was used to model complex systems such as aircraft engines. Today, digital twins are used in a wide range of industries, including manufacturing, healthcare, and transportation.

Benefits of a Digital Twin in Product Development

Simulate Real-World Behavior: One of the main benefits of a digital twin in product development is its ability to mimic the behavior of a physical product. This allows companies to test and optimize the design of a product before it is produced by replicating real-world circumstances that arise throughout a manufacturing process and may also simulate what-if scenarios to detect potential problems.

At Pivot International, we have invested in software that allows us to perform strength and production testing for products prior to manufacturing. This saves our customers valuable time and money by providing feedback before ordering materials.

Improved Design: By using a digital twin, engineers can quickly and easily make changes to the design of a product and see how those changes will affect its performance. This can reduce the time and cost of production and improve the quality of the final product.

Monitor Performance: Digital twins can also be used to monitor the performance of physical products in real-time. By collecting data from sensors and other sources, a digital twin can provide detailed information about the condition and performance of a product. This can help product designers and manufacturers identify potential problems and take corrective action before they lead to costly failures or downtime.

Optimize Production Processes: In addition to improving product design and performance, digital twins can also be used to optimize production processes. By simulating the entire production process, manufacturers can identify bottlenecks and inefficiencies and take the necessary steps for improvement. The usage of digital twins also helps firms accomplish their sustainability goals by increasing production efficiency, which in turn lowers the number of resources (such as energy and material) that are used. This can help reduce waste, increase productivity, and improve the overall efficiency of the manufacturing process – which increases the time to market.

How Adopting Digital Twin Technology Can Lead to a Successful Product

Overall, digital twin technology is an essential tool for companies looking to improve the design, production, and lifespan of their products. By implementing a digital twin, companies can reduce costs, improve efficiency, and optimize their operations. As technology evolves, digital twins are likely to become an even more important part of product development.

At Pivot, our engineers utilize digital twin technology in their designs prior to production. This allows us to digitally test a product before spending the time, materials, and money to mass produce it. With over 50 years of expertise in product development, contact us today to learn how we can help you create your next innovative product.